Pads and Canvas: Rain-Proofing Metal Tech’s Tube Doors
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The Coal Mine Cruiser Classic (CMCC), is an off-roading event for Toyota Land Cruisers held annually at Rausch Creek Off-Road Park (RCORP). Like the FJ Northeasters (FJNE) event, the CMCC attracts a wide variety of folks, both new and old to the off-roading community. The entrance requirements are a bit more stringent than some of the other sponsored events, but it’s still a whole lot of fun and a great way to meet people with a similar interest in this type of activity. It was during the second day of the 2010 CMCC event, when I discovered that heavy rain and Metal Tech tube doors should not be mixed. Having purchased my Metal Tech tube doors only weeks prior to the event, I decided it would be simpler to remove my stock doors, prior to my departure for the event. So with the stock doors tucked away safely in my garage and the weather forecast indicating only a small chance of rain, I drove the two hours northward to RCORP full of enthusiasm and excitement. In hindsight, I should have been a bit more prepared.
2011 FJ Northeasters Videos
Check out the newest footage added to the Videos section of the site. These latest videos were all shot during the 2011 FJ Northeasters event at Rausch Creek Off-Road Park in Pennsylvania. We spent two fun days running blue trails, many of which were overrun with water flow and mud. But despite the high water, drizzling fog, and lower-than-normal temperatures, it was still a great time with great folks. For anyone else who is interested in attending this event in the future, you can get more details at the FJ Northeasters forums. In my opinion, this is one of the best events to attend, whether you’re new to off-roading or an old-school rock crawler. Thanks again to Tony and Rich for all the video capture and a huge thanks to Pete, Jacques, Brian and all the other organizers who help put this event together every year! I hope to see many of you again soon at future Rausch Creek events!
Mods and Ends: A Compilation of Mini-Mods for the FJ Cruiser
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As I head into year five with my favorite mechanical buddy, I am proud to announce that I have officially achieved my goal of bringing this site’s textual content and photos up to the FJ’s current status. I’ve scoured through nearly all of our photographs and can now confirm that I’ve completed documentation on all of the major modifications. There are still a few minor modifications, however, that have remained in hiding thus far. The main reason I have not yet addressed these items is that no one single mod was worthy of an entire article. But rather than just skip these upgrades entirely, I’ve decided to compile them all together into a single mini-mod article. Although a few of the below-mentioned items fall into the pricier category, most of these upgrades are either do-it-yourself type mods and/or modifications that fall into the quick and cheap category. In the end, whether your mods are major or minor in nature, it is the combination of the alterations that makes each person’s vehicle their own. So without further delay, here are a few of mine.
Bulletproof: Ricochet LCA Skids for the FJ Cruiser
Okay, so maybe the term “bulletproof” is a slight exaggeration. But sometimes it’s the small things in life that seem to have the largest impact. In the case of Ricochet’s lower control arm (LCA) skids for the FJ Cruiser, nothing could be truer. Like their name implies, Ricochet’s assortment of skid plates offer great deflection through light-weight protection. I originally purchased these skids back in November of 2009 and I’ve been running the same set since installation. They have taken a significant beating since they were installed and they have the scars to show for it. But despite the harsh environments they’ve witnessed, these skids continue to provide the same great protection they offered when they were first installed.
For the die-hard rock-crawling fanatics out there, I should point out that these skids, like most of Ricochet’s products for the FJ, are comprised entirely of aluminum. Some of the most popular skid plate vendors out there will tell you that when it comes to underbelly protection, nothing beats steel. And from my own experience, I’d have to agree. Steel is stronger, more pliable, and will slide off rocks and other hard surfaces much easier than an aluminum skid. From a material standpoint, aluminum tends to be more brittle than steel and is more prone to sticking on rocks than sliding. The malleability of steel makes it a popular choice for wheels, skids and other parts used in the off-roading arena, because these parts can be bent back into shape when struck and warped by obstacles.
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Adding 12-Volt Power Outlets to an FJ Cruiser
This article is actually part three in a series involving electrical upgrades to your FJ Cruiser. For those interested in adding a second battery to your FJ Cruiser, I suggest checking out part one, which details the installation of a Dirty Parts dual battery system. The second part provides detailed instructions and photos on how to add an auxiliary fuse panel to your FJ. The current article makes up part three in the series, and will cover the addition of 12-volt outlets to your FJ. In its stock configuration, the FJ Cruiser only provides its passengers with a single 12v outlet. The addition of more outlets gives passengers the ability to plug in extra accessories such as phones and portable media devices.
I spent more than a reasonable amount of time researching and experimenting in order to determine the best location for aftermarket outlets. It sounds a little strange I suppose, but any mod that requires drilling or otherwise modifying the FJ’s stock configuration, normally leaves me to pause a bit. For those keeping up with my previous articles, you’ll note that I prefer to keep modifications as close to stock, in appearance, as possible. It’s about blending in and avoiding the “sore thumb” syndrome. Luckily, there were quite a few folks who paved the road before me, so I was able to view photos of outlets installed in a variety of different locations within the FJ before I began my own 12v installation. When all was said and done, I came up with a perfect outlet location for my needs – the rear vertical face of the center console.
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Rausch Creek ORP: Proving Grounds for an FJ Cruiser
I’m currently working on another update to the electrical system and hope to have the article up soon. In the mean time, I thought you all might enjoy a few videos from various excursions over the last few years. These are not professionally shot by any means, but a few friends were kind enough to hang back and take some shots while we played, so I’m more than happy with the results. Over the last couple of years, I’ve discovered that one of the biggest challenges to writing articles is capturing events as they transpire. Whether the format is audio, video or still photograph, and extra pair of hands is usually required to ensure the time line of events is properly tracked.
In the case of installation, it becomes rather a nuisance to have to stop at every step in order to detail progress after the fact. So much of the time, my photographs only tell part of the story. When I have the privilege of participating in off-road events, event capturing will oftentimes translate to standing in the bushes, hanging from tree limbs, or sinking knee-deep in the mud if necessary, in order to do the shots justice. It also means hanging back from the group while everyone else gets to play. For those of you who are willing to go this extra mile, I extend my whole-hearted thanks. Without folks like you, I’d be left with only memories of events past.
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Every Now and Then: An FJ Cruiser Flashback
As I was digging through photos for my latest articles, I happened across an older directory that has not seen activity since early 2007. I’m speaking, of course, of an image repository that has remained largely isolated over the last four years. Like most things in life, memories fade all too quickly and in our haste to move into the future, we often forget to appreciate the past. I’ve spent the last four years performing a variety of modifications to my FJ Cruiser. Some were minor projects that I completed in less than an hour. Other upgrades required multiple days, even weeks before they reached a state of completion. And though I have yet to reach the solid axle conversion stage, I’d still rate the extent of my particular modifications somewhere between medium and high. It’s quite amazing how the FJ has transitioned over time.
For those of you who have yet to be bitten by the “mod bug”, these pictures might seem all too familiar. But for me, there are a pleasant reminder of where it all began. If the FJ had a story to tell, mine would have started here. I’d had the FJ less than a week when these photos were taken and it brings back fun memories when I browse through the photos. Quite frankly, I don’t remember another time when the FJ looked this clean. I’ve become quite used to the mud and dirt residue throughout. It’s part of history now and a big part of my daily life. From the day I picked it up at the dealer, my enthusiasm for the FJ Cruiser platform has only grown, and I have Toyota to thank for it. So here’s to Toyota for building not just a vehicle, but a legacy that will hopefully continue for years to follow!
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Gaining the Higher Ground with Metal Tech Tube Doors
One of the more common complaints heard in reference to driving an FJ Cruiser is the lack of visibility from within the cabin. Sadly, many test drivers move on to purchase alternate platforms because of this very issue, never getting to experience all those other features that make the FJ Cruiser great. Admittedly, the pillars in the FJ are rather sizable. But the side visibility problem is easily eliminated with two $3 convex mirrors, and rearward visibility can also be somewhat resolved by selecting Toyota’s optional backup sensors or camera package. With these solutions in place, the average daily driver and commuter should not have any problems safely navigating most paved suburban streets. Mountain trails, muddy ravines and boulder-strewn rock gardens are a separate issue, however.
When venturing off-pavement, visibility becomes a key factor in determining the path your vehicle will travel to reach its destination. Although I believe Toyota did an outstanding job designing the FJ Cruiser in general, the height of the stock doors is simply not conducive to good visibility on the trail. One option would be to remove the stock doors altogether but this option leaves the front passengers somewhat vulnerable to branches and other flying debris and is actually illegal in some states for safety reasons. So the logical solution to this problem is to replace the stock doors with an aftermarket alternative – one that improves the view from the driver’s seat but still offers some amount of safety and protection. On that note, I’d like to introduce you to Metal Tech’s tube door for the FJ Cruiser.
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Expedition One Trail Series Rear Bumper Review
For those quick trips to the trail where you plan to return in a matter of hours, it is probably a safe bet to limit on-board recovery gear to the bare essentials. The story changes, however, when these two-hour trips become multi-day excursions. For longer trips or expeditions into areas devoid of the basic support elements, it’s always a good idea to plan ahead and include additional gear for those unexpected events. As someone who hedges on the side of safety, I tend to carry more gear than I expect to use, but I’d rather “have it and not need it, than need it and not have it”, as the saying goes. But there are penalties to pay for this peace of mind – penalties paid in the form of increased weight and reduced storage space.
One of the best solutions for on-board storage in the FJ Cruiser is provided by a company called Springtail Solutions. I won’t go into too much detail here since I posted a complete review of their storage racks several months ago. Suffice it to say, their rear door storage rack is a life-saver when it comes to the wide assortment of smaller items that I require for longer trips. These racks, and the optional MOLLE bags that attach to them, have no problems supporting the weight requirements for items such as small tools, various camping supplies, and a well-rounded first aid kit. But by the time you add two of these racks, loaded with all the accompanying gear, to the FJ Cruiser’s rear door, the strain becomes somewhat noticeable. The weight of the internal gear, combined with the spare tire and wheel mounted on the outside of the door, is a bit more than the stock hinges can handle. This is especially true for those folks who have upgraded their tires and wheels to larger, heavier models, increasing the outside weight dramatically in some cases.
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Inchworm Lefty Install: FJ Cruiser Gets a Tummy Tuck
When it comes to modifying the FJ my goal has always been to achieve increased capability without negatively impacting vehicle performance. There’s no doubt that a vehicle designed for hardcore off-roading is going to witness its share of bruises. And the greater the number of modifications, the greater the chances that the stock integrity will be affected. My FJ Cruiser began its life as a daily commuter that saw occasional off-road use. Over the last four years of ownership, the scales have definitely tipped in favor of off-roading. It’s still my daily commuter, but my upgrade priorities now lean towards off-road conditions, rather than worrying so much about what kind of mileage I can achieve. To that end, it’s time to roll back the clock once again, to retroactively discuss one of the best possible modifications available for FJ Cruiser owners.
October of 2009 was a great month for my FJ Cruiser, and probably one of the most significant in terms of upgrades. I had spent the previous month or so analyzing my FJ’s performance characteristics in great detail in an effort to determine my next upgrade path. One of the immediate drawbacks to note was performance on inclines. Although the FJ comes stock with a 2.56:1 transfer case gear ratio, the gearing even in LOW/LOW leaves a lot to be desired when it comes to steep hills. Extremely rocky terrain can also prove frustrating since drivers can find themselves in constant “brake” mode, where their foot never leaves the pedal. On flat terrain, riding the brakes can indeed be an effective method for controlling forward momentum. But on inclines where the surface is loose or slippery, hitting the brakes can lead to disastrous results. The question is, what can FJ owners do to improve this situation?
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Adding an Auxiliary Fuse Panel to an FJ Cruiser
This is technically part two of a series of articles on upgrading your FJ Cruiser’s electrical system. Part one discusses the addition of a second deep-cycle battery to support additional fuse panels and other accessories. The main idea behind the second battery system is to isolate all the aftermarket accessories as much as possible from the stock wiring. In addition, a deep-cycle battery is much better equipped to deal with low-draw accessories such as a fridge because it will drain much slower than a traditional starting battery. Overall, if you plan on running more than a few minor electrical accessories, a secondary battery system is highly recommended. However, even if you are sticking with the factory battery setup, the general concepts of this article should still apply.
In my case, since I already have an auxiliary battery in place, I’ll be integrating this new fuse panel into the secondary system. Preparations and requirements for adding a fuse panel may vary from application to application. A lot of the details depend on how much amperage you plan to draw. Any large-draw accessories, such as off-road lights, will end up using a separate system that ties more directly to the battery using a series of relays and switches. The intent behind the fuse panel is to support a large assortment of low-power accessories like music and movie players, cellular phones, and portable GPS devices.
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Coal Mine Cruiser Classic: FJ Cruiser on Yellow Jacket
The 11th Annual Coal Mine Cruiser Classic (CMCC) run was another great event with more than 80 registered vehicles and close to twice as many participants. The weather this year was a bit less cooperative on the first day of the three-day event, but after a good solid rain Thursday night, the temps and humidity levels evened out a bit. Like the previous year’s Coal Mine run, event participants were a bit more leisurely in their pace. So after registering, inspections and general trail preparations, I decided to roam around and meet some of the early arrivals. Having attended quite a few sponsored events, I recognized many of the faces, however I’m a bit ashamed to say that names almost always escape me. There were also quite a few new faces among the gathering crowd. I introduced myself to members both old and new and we proceeded to chat about a variety of event-related topics while waiting for the late-comers to arrive.
Last year’s Coal Mine run was a bit disorganized but thankfully there were quite a few folks who stepped up to help out. Jeff and Aida, long-time Land Cruiser owners and enthusiasts, were among the group of volunteers, offering to serve as trail guides for event participants. As I roamed about Thursday morning, I was pleasantly surprised to meet up with Jeff and Aida again as they arrived and prepped their FJ-40 for the day’s activities. When I discovered they would once again be leading, I quickly jumped aboard, adding my FJ to their group. After a few last-minute vehicle checks and CB channel assignments we were heading out of the staging area towards the trails.
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A Name In Vain: The FJ Cruiser Gets Re-Branded
I call this one a mini-mod. It’s one of the few times I’ve actually done something purely for fun. I’ve never owned a vehicle that inspired this much enthusiasm before, so the thought of a vanity license plate just didn’t make sense before now. But after nearly 3 1/2 years and more than 60k miles in the rear view mirror, I decided it was finally time to give my trail buddy a more glorified title – an identity of sorts. I was looking for something fun that didn’t come across as preachy or too obnoxious.
Using the Maryland Vehicle Administration (MVA) online license request utility I began the process of narrowing down my choices, many of which were already taken. In the end though, I think I came up with a plate that fits my FJ’s personality to a “T” and manages to bring a little more life to an already thriving vehicle. Behold my newly re-branded FJ, casually known to friends and relatives as “Chunk”, now formally and officially known as the “Dirt Hog”. It was an exciting day for both of us as we stood proudly with our new name tags.
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Traction Control: Interco TrXus MT Mud Terrain Review
As the ratio of off-pavement to on- tips in favor of the dirt path, I’ve found myself in need of a slightly more aggressive tire. For a daily commuter and general off-road use, the Nitto Terra Grappler is a great all-around choice. I ran this tire for roughly 40k miles, wearing the tread to approximately 50 percent of its original depth. For those less familiar with Nitto’s tire line, the Terra Grappler is Nitto’s answer to the all-terrain, and a great answer at that. The Grapplers ran relatively quiet, emitting a slightly higher tone than the BFGoodrich T/A KOs they replaced. As the miles accumulated on these tires, the noise levels did increase, but not disturbingly so. The tires performed admirably through light mud and rock but in heavier conditions, especially after the tread began to wear, they exhibited a noticeable loss in traction. This became even more apparent during a recent snow storm that left us trapped in almost four feet of drift. Since performance has always been a key component in building the FJ, I decided it was time for an upgrade.
For a lot of folks, selecting the next set of tires for your vehicle is as simple as replacing the existing set with a new set of the same brand. This is one of the primary reasons why opinions on “the best tire” are so limited. It’s commonplace for consumers to stick to a single brand/model of tire for the lifetime of their vehicle – the theory being that if it works, keep using it. This is the primary reason why I ran BFGoodrich all-terrains for so many years. It was a good all-purpose tire that suited my needs very well in most scenarios. But based on price as well as the reviews provided for the Nitto Terra Grapplers, I took a chance at the time, and switched brands to try something new. And I’m glad I did. I definitely preferred the Nitto all-terrains over BFG’s offering. Not to say it was a better tire but simply that I preferred the look and performance of the Nitto design. Since all-terrains had proven repeatedly that they lacked the necessary traction to get through the tougher obstacles, I decided to try something a bit more extreme this go-around, opting for a mud-terrain tire instead.
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TRD Performance: FJ Cruiser Gets Supercharged
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When I initially purchased my Toyota FJ Cruiser, engine performance was the last thing on my mind. The 1GR-FE 4.0L engine had more than enough pulling power to meet the needs of the everyday driver. Even pushing the stock weight of an FJ Cruiser at nearly 4,300 pounds posed no difficulty for this well-built engine. But as time went on and the upgrades continued, the FJ’s love handles began to show and performance wasn’t what it used to be. Mind you, adding on some skids and a bumper isn’t going to turn the FJ into a complete slug. But over time, those who invest in the heftier upgrades will no doubt begin to notice performance degradation. Knowing that my upgrade plans were far from over, I decided it was time to begin looking around for ways to boost the FJ’s horsepower. And rather than building boost in small increments through chips and high-flow exhaust systems, I decided to go with a supercharger solution. At the time of this decision, there were two possible supercharger systems available, one from Toyota Racing Development (TRD) and an alternative system offered by a company named Underdog Racing Development or URD for short. Both offerings were great systems but each had their pros and cons.
Traction Control: RUD Grip 4×4 Chains Review
The mid-Atlantic region recently experienced several rather severe snow storms which left us with with more than four feet of accumulated snowfall in less than a week. Because of the road and parking lot conditions, many businesses remained closed during that week, to include my current work location. As a result of these closures, I had some free time on my hands and decided it would be a great opportunity to test out the FJ’s sure-footedness in some seriously heavy snow and ice conditions. The detailed results of that testing can be found in this post, but the bottom line of my initial tests showed that the combination of long, flat skid plates and Nitto Terra Grappler tires just didn’t perform all that well in deep, wet, heavy snow.
Realizing that I required a better solution to this problem, my next thought headed to snow chains. As I mentioned in the previous traction-related article, the use of studded tires in Maryland is prohibited. Using snow chains during inclement weather, however, is perfectly legal. Since I didn’t currently own a set of chains, I began searching the Internet, in hopes of finding a set of chains that not only fit my over-sized tires, but ones that were sturdy enough to endure deep snow and mud conditions. My research led me to the “Grip 4×4″ chains, manufactured by a German company known as RUD. Among other positive reviews, these chains were personally recommended by Bill Burke, an internationally known and well-respected off-roading spokesman and trainer. Based on these reviews and recommendations, I decided to give them a shot. For my current tire size, a 295/70R17 Nitto Terra Grappler, I ordered one set of model number 2533, the largest size offered in the Grip 4×4 series.
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A Series of Tubes: Upgrading FJ Cruiser Control Arms
Based on Toyota’s advertising campaign, one would assume that the FJ Cruiser not only commutes well, but that it also performs quite well in light to medium off-road environments. But let’s face it, ads are designed to sell a product. Because of this, it can be difficult at times to separate fact from fiction. From my own experience, I can attest to the FJ’s on-road capabilities. As my primary mode of transport to and from work, I find it’s road performance to be quite mannerly, combining the functionality I require with all of the creature comforts I’ve come to expect from a Toyota vehicle.
As of early 2009, with the exception of the occasional snow storm or foray into the field behind the house, my FJ had not yet seen any real dedicated off-road use. But that all changed in April, 2009, at the FJ Northeasters Run at Rausch Creek Off-Road Park in Tremont, Pennsylvania. As both a driver and casual observer (watching all the other FJs on the trail), I witnessed the FJ’s off-road handling first hand and can now attest to the truth behind Toyota’s ads. In my case, I stuck with green- or blue-rated trails and despite a few more challenging obstacles, the FJ handled beautifully with absolutely no issues. Upon returning to the trail head, however, we discovered that others had not been so lucky. A few of the more courageous folks had ventured into some of the black- and purple-rated areas, in near-stock configuration, only to discover that large boulders when combined with a stock FJ is almost always a recipe for carnage.
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Traction Control: Gaining Upper Hand with Lower Foot
In my never-ending quest to build the ultimate expeditionary vehicle, a good portion of my focus has been spent analyzing various trail and weather conditions, and gauging the FJ’s capability under said conditions. I am once again breaking away from the modding time line in order to get feedback on a more recent experience, one involving the FJ and its performance in two plus feet of snow.
The mid-Atlantic region was recently blanketed with what the meteorologists dubbed, “an epic winter storm.” The fallout of this event was more than two feet of snow and ice, and now they’re calling for another 20 inches on top of that. Marylanders are used to getting snow in the winter, but it rarely accumulates with such ferocity. Thankfully, we were well prepared and decided it would be best spent holed up in the house for a few days rather than venture out too far. But by mid-afternoon the next day, the snowing had ceased, leaving us with a wonderful landscape of frosty goodness.
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3rd Annual Northeast Run at Rausch Creek
As much as I’d prefer to keep this blog in sync, I also believe that certain events are worthy of mention, even though they disrupt the chronological order of the posts. It’s been almost ten months since the last Northeast Run at Rausch Creek which means only a couple more months before they do it all over again. That’s right folks, the FJ Northeasters are at it again, playing host to an event chalk-full of excitement, friends and fun! Round three of this annual FJ Cruiser event is scheduled to take place during Easter weekend, specifically the 2nd, 3rd and 4th of April, 2010.
Registration forms are not yet online but should be up shortly for anyone interested. Accommodations for the area can be scarce if you wait until the last minute so I highly suggest researching your options now. The folks at Rausch Creek have made it pretty easy by providing a nice compilation of nearby campgrounds and hotels. So don’t wait. Make those reservations now!
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Rausch Creek Runnings with the FJ Northeasters
Just to avoid any possible confusion, the following post details events that occurred during the 2nd Annual FJ Northeast Run, in April of 2009. Event details for the 3rd Annual FJ Northeast Run can be found here.
Despite my mad-dash efforts to complete all mods prior to our first trip to Rausch Creek, I was not able to complete everything I had planned. With some advanced planning, however, I did make remarkable progress towards the end goal, acquiring and installing a host of different options that would make the FJ a bit more capable and the passengers a bit safer. In preparation for a winch and other accessories, I upgraded the electrical system using the Dirty Parts Dual Battery Kit. Having the new Icon suspension now in place, meant ride quality was dramatically improved. The new Nitto Terra grapplers would not only give me additional ground clearance beyond that of the Icon lift, but better traction in the mud and rocky areas too. To increase traction further, I planned to air down the tires prior to hitting the trails. Pressure restoration would be completed with my newly installed Powertank setup. Interior cargo items were now more easily secured using the Springtail Solutions MPAC rack systems and the Gobi ladder and roof rack were also available for any additional cargo that wouldn’t easily fit into the rear of the FJ. And last, but most certainly not least, the BudBuilt skids were now affixed in rock-solid position, awaiting the inevitable clashing of rocks, stumps and whatever else happened to obstruct our path.
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Strips and Straps: Safety Gear for the Overland Traveler
With some of the larger upgrades out of the way, it was time to review the list of smaller items required for the upcoming trip to Rausch Creek. The following items are in no way limited to an FJ Cruiser. These are simply my recommendations for anyone who wishes to travel off-road or longer distances into remote areas.
For those of you looking to attend sponsored off-roading events, a lot of the equipment requirements will depend on who’s hosting the event. Most sanctioned off-roading events will have a list of items that must be present in or on the vehicle, prior to participation. In fact, it’s not uncommon in the larger events for your vehicle to go through a complete inspection before the event begins. Typical checklist items are usually aimed at vehicle and passenger safety and include things like working headlights, wipers, and brakes. Again, many of these requirements come down to the event type and sponsors.
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Air Supply: Good for Lungs, Tools and Tires
One of the next requirements on my list was to find an ideal solution for mobile (portable) air provision. Although portable air can be used in a number of different scenarios, there are two primary uses in an expeditionary-type vehicle, running pneumatic air tools and refilling the vehicle’s tires.
Off-roading adventures tend to be a bit more demanding on a vehicle and as such, the potential for damage is much more likely. In the event that vehicle trail repairs are required, a portable air solution can be used to power a number of specialized air tools such as an impact wrench or grinder. This can make a huge difference in the amount time and effort required to get a vehicle back on the trail in serviceable condition. Using air tools on the trail does have its drawbacks, however. It all depends on the individual tool, but some of them tend to be quite greedy when it comes to air flow. Be sure and check the cubic feet per minute (CFM) rating of any tool prior to purchasing to ensure it’s compatible with your portable air solution’s maximum supply of pressure and flow.
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Mounting Up with Springtail Solutions
For those of you who have been following my progress, I was now at the stage where I needed to equip the FJ Cruiser with some better accessories, accessories specifically designed with off-roading and recovery in mind. I’ve been looking forward to this post for awhile now, since it symbolizes the first step in preparing the FJ for a true off-road experience. This was actually one of the more exciting times during the FJ’s build-up because I was able to research and purchase multiple items in a very short period of time. I don’t necessarily recommend this approach, as the price tags add up quite quickly. But because of the rather shortened time frame, I decided that Christmas would be coming a little early that year.
I should also point out that I spend a great deal more time researching a piece of equipment than I typically spend installing it. The only reason I say this is to keep readers informed and aware that I’m not simply making arbitrary purchases. I tend to take my time performing extensive product comparisons, using a combination of 3rd-party reviews and customer feedback, before I make a final decision. It’s not an absolute guarantee, but it does help me avoid some of the more obviously bad products. This is yet another area where I rely heavily on the FJ Cruiser Forums for consultation. With more than 30,000 members and 80,000 threads, these forums provide some very useful insight from actual FJ and FJ-product owners. This particular post is the first of several that will detail most of the equipment I purchased prior to our first trip to Rausch Creek Off-Road Park.
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Invitation to a Rausch Creek Rumpus
I’m almost ashamed to admit that it took me well over a year of FJ ownership before I reached a stage where I was comfortable with the thought of trail damage. As a sport, rock crawling is a new thing for me. I’m used to driving off the beaten path through mud, snow, etc. But the concept of intentionally putting a brand new vehicle in harm’s way completely escaped me. I’ve always been taught to take care of the things I own in order to make them last as long as possible. So for the first year or so, I enjoyed the FJ in relatively stock form (minus a few previously mentioned upgrades). That was, at least, until a forum post caught my eye in January of 2009.
The post indicated that one of the better known FJ Cruiser organizations on the Atlantic, the FJ Northeasters, was gathering sponsors and participants for their 2nd annual run at Rausch Creek in Pennsylvania. The key difference between to this event and previous gatherings, was that this particular event focused on folks who were new to rock crawling and trail runs. This became even more obvious as they gathered confirmations for trail types, where the majority of folks who responded to the invitation were signing up for the green-rated trails. For those unfamiliar with color-based trail ratings, the green trails are generally considered the easiest to navigate and are the least likely to result in unwanted damage to your vehicle.
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Dirty Parts Presents: A Dual Battery Upgrade
In preparation for a multitude of electrical devices within the FJ Cruiser, one of the next logical steps for me, was to upgrade the existing electrical system components. There’s certainly nothing wrong with the stock setup as is. But with only a single 12v power port, the FJ lacks the ability to support multiple devices without potentially overloading the stock circuit. So my plan for this particular upgrade was to engineer a system that allowed me to physically separate any add-on electrical ports and fuses from the stock electrical system, as well as add support for more demanding devices, such as an electric winch.
For safety reasons, I should point out that any modifications to the stock electrical system have the potential for causing harm to either the vehicle or the passengers within or both. Building a secondary electrical backup system for accessories does require some knowledge of electrical properties and systems. If you are not comfortable with this type of modification, I highly recommend taking your vehicle to a professional installation shop to have the work done.
That being said, it was time to start digging up all the necessary parts. I actually began my research with the intention of piecing the system together bit by bit. Given the complexity of what I required, I figured this was the only way to achieve my end goal. So imagine my surprise when I discovered that Dirty Parts, a small off-road parts supplier in southern California, was offering a complete dual-battery electrical upgrade kit specifically designed for the FJ Cruiser.
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Cargo Capacity: Gobi Racks to the Rescue
It seems that no matter what the vehicle, there will always be compromises in its design. Vehicle manufacturers typically have an intended market in mind when they design and sell a particular vehicle. As such, they engineer features into the vehicle to accommodate future owners the best they can. But with safety and emissions standards becoming more and more stringent, fuel prices on the rise, and the economy on the fall, auto manufacturers have been forced to make sacrifices for the greater good. It’s disappointing at times but it is reality so as consumers we’ve learned to live with it.
The FJ Cruiser does indeed lack certain luxury features, but despite its low introductory pricing, it comes very well equipped. With a focus on functionality instead of features, Toyota did a great job of determining what was needed in a vehicle aimed at the off-roading community. No doubt the lack of available luxury items is intended to reduce production costs. But based on the target demographic, Toyota was smart enough to realize that for many owners, features such as dual climate control would only add unnecessary cost. So by eliminating some of these options, Toyota was able to produce a reasonably-priced but very capable vehicle.
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Getting Tired with Nitto Terra Grapplers
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As a dedicated BFGoodrich tire guy for almost ten years, I was surprised to see such a loyal following in the FJ forums for Nitto brand tires, specifically their all-terrain series tire known as the Terra Grappler. The positive feedback for this tire and rating for its performance under the FJ was so overwhelming that I decided to take a chance and branch away from BFG. With the new rear suspension on the way, I decided nothing would complement it better than a new set of shoes. Plus, with the suspension raised three inches higher than stock, the original tire size was going to look somewhat dwarfish. So I decided to upgrade the tire size in the process. After calling around to various tire shops, I finally got a smokin’ deal on five brand new Nitto Terra Grapplers in a size of 295/70R17 and an appointment to get them installed. For those who may have missed my previous post, I had recently ordered the remaining pieces of a Stage One suspension from Icon Vehicle Dynamics. So two new springs and shocks, five new tires and one alignment later, I was driving home in a lifted, but very smooth-riding FJ Cruiser.
Getting Shocked with Icon Vehicle Dynamics
One of the more prominent issues I noticed early on when driving the FJ Cruiser was that any stops other than those that were completely controlled (slow and steady), resulted in noticeable nose diving. I was also interested in eliminating the forward rake as a result of the front suspension being positioned much lower than the rear. I’d like to point out that I initially went with stock size BFGoodrich tires in order to maintain some semblance of mileage and avoid having to immediately lift the FJ to accommodate a larger size tire. But after almost a year of driving and nose diving, I decided to finally fix the problem and upgrade some parts in the process.
Based on a good past experience as well as overly-positive input from FJ Cruiser forum members, my first decision was to upgrade my front suspension using 2.5″ racing coil-overs manufactured by Donahoe Racing (DR). It should be noted that Donahoe Racing has since been sold to Icon Vehicle Dynamics (IVD) or Icon as they have now become known in the forums. Icon’s engineering and design of the products is identical to the original product and their reputation for producing quality parts has become very well established in a very short period of time. Even though my first revision coil-overs were DR, for the sake of this post and any future posts, I’ll be referring to the company as Icon, Icon Vehicle Dynamics or IVD since I’m sure anyone looking for this product will want to reference the current company rather than the previous manufacturer.
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Bottoms Up: Undercarriage Plating and Protection
Even though I got the jump on a few luxury upgrades right out of the box, the only real necessity in terms of upgrades were the all-terrain tires. I would not consider this particular purchase to be a luxury since the stock Dunlop series tires supplied by Toyota were one of the worst options available. Toyota did a great job of designing the FJ Cruiser, but the stock tire options offered in the first model year were of really poor quality. My only explanation is that someone higher up decided it would be cheaper to throw an inexpensive set of tires on since most owners would end up replacing them shortly after driving the FJ off the lot. And if that’s the case, they were probably right.
Thankfully, the new models now come with decent options for tires, offering either BFGoodrich Rugged Terrain or All-Terrain series tires. This is a definite bonus to new owners since they’re getting a decent tread pattern right off the bat. But in my case, in early 2007, Dunlops were all the rage. And they were gone as quickly as I could get my hands on a replacement set.
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FJ Cruiser: Stock Options vs. The Aftermarket
Having been used to Ford’s line-up over the previous years, I became accustomed to selecting from a virtual smorgasbord of options, when it came to factory features. The FJ Cruiser was my first official Toyota purchase so I was somewhat surprised to discover that many of the luxury options I had ordered with previous vehicles, were simply not available with the FJ. Dual zone climate control, sunroof, leather seating, and other similar options were simply not offered. In Toyota’s defense, however, the FJ Cruiser’s MSRP sits between 20K and 30K, roughly half of what it would have cost me to upgrade to a new Ford diesel pickup. So I was more than willing to forgo a few of the more luxurious items, temporarily at least. Even without the luxury items, I still drove off the dealer lot with a nicely loaded Titanium Silver model. And now that I finally had my expeditionary platform of choice, it was time to begin the mods.
In the past, my first customization/modification would typically consist of new tires and wheels. The FJ Cruiser was one of the first vehicles to ever produce a stock wheel design that I actually liked. Enough so, that I decided not to replace the wheels until something better came along. As of this writing, I have yet to find a wheel I like better. The tires were a different story entirely, however. Having lived in Maryland for the last twelve years, the winters here provide both snow and ice a-plenty. It’s nothing like our northern counterparts, but it’s enough that without some aggressive all-terrain or mud-terrain tires, you’re more likely to be left sitting where you stand, so to speak. Almost all of my previous Ford trucks had run BFGoodrich AT K/O tires, and with very good luck I might add. The BFG ATs are comprised of a fairly hard rubber compound making them last for easily 60K miles. Many who have run them in the past have reported numbers nearing 100K in terms of mileage gained out of a single set. They also do remarkably well in the snow. Suffice it to say, I’ve been very happy with them in the past and was now in the market for a new set of five of these tires in the FJ’s stock size of 265/70R17.
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Witness the Build-Up: Let the Modding Begin
While I spend some time getting acclimated with Word Press, I thought the rest of you might enjoy witnessing the modding process first hand. Since I initially purchased my Toyota FJ Cruiser in January of 2007, a lot has changed. It’s still technically an FJ Cruiser, but a whole lot of modifications have occurred over the course of almost three years now, modifications intended to improve one or more aspects of an already well-built and very capable vehicle. But even the best built vehicles still leave room for improvement. The best part about the Expeditionr blogs, is that as readers, you have the distinct advantage of being three years ahead of the modding schedule. The hard part is technically already done (at least three years worth of it). The only delay now is waiting for me to post up details and pics so you all can enjoy the cliff-notes version of modding an FJ Cruiser. Stay tuned for updates to follow very soon and thanks for reading!
FJ Cruiser: Inside and Out
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As promised, I’ve compiled quite a few additional videos covering some of the many great features available on the FJ Cruiser platform. Most of the videos are short but they do provide a good visual demonstration in addition to describing each feature. Not all of the options featured in the videos are available in the base level configuration; some require one or more upgrade packages. But each of the upgrade packages offers a number of additional options that may also be of interest to a potential buyer. For more details on upgrade packages, simply contact your local Toyota dealership. I’m sure they’d be more than happy to fill you on the details. Without further ado, the video links I promised can be found below.
FJ Cruiser: Building on a Solid Foundation
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Perhaps before I dive into the modding madness, I should provide some details regarding the FJ’s stock capabilities and features. Targeted at the 20- to 30-year-old off-roading demographic, the FJ was designed with ruggedness in mind. Even though the exterior shell of the FJ Cruiser is brand new, many of the underlying components are based on slightly modified versions of other existing product lines. Some may see this approach as cobbling, a vehicle designed in true Frankenstein fashion. But in my opinion, Toyota’s approach to designing and eventually producing the FJ Cruiser prototype was pure genius. Rather than rely on newly designed and therefore untested parts, Toyota dug into their existing product lines in order to determine which parts were proven to be the most reliable over long-term testing. By piecing together the strongest and most reliable parts, Toyota was able to produce not only a quality vehicle, but one which contained many of the best features from other vehicles.
Purchasing My Expeditionary Vehicle: A Brief History
To save some of you the disadvantage of wading through my admittedly-wordy content, I’ll divulge the dirty little secret up front. For those who prefer to skip straight to the end of the book, my expeditionary platform of choice is none other than Toyota’s FJ Cruiser. For those interested in some of the history behind my purchase, please do read on.
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My first encounter with Toyota’s FJ Cruiser platform was, oddly enough, not on the street or on a car lot. Our paths initially converged, believe it or not, in the overly-commercialized alleyways of the local town mall. My wife and I, while enjoying a brief but leisurely reprieve from our busy work schedule, came out of one of the mall shops only to be presented with a vehicle unlike anything I had ever seen. To say it’s unique in style is a rather broad understatement. The Toyota FJ Cruiser is a most refreshing combination of nooks and crannies, achieving both form and function in its design. Unfortunately, because it was a mall display, all the doors were locked, preventing lookie loos like myself from getting a true first-hand impression. But that did not prevent me from curiously peeking and peering inside through any glass I could find. The encounter was brief, but succeeded in planting a seed, a seed which began to slowly grow.
Madness With a Purpose
This is most assuredly not my first blogging experience. But it does represent the first time I’ve ever been truly motivated to generate content on a regular basis. I’ve started blogs in the past with half-hearted intentions and not surprisingly, they really never went anywhere. But things are about to change.
The purpose of this blog will undoubtedly become clear in just a few short posts. But in summary, I needed a place where I could document my vehicle “modding” madness. For those unfamiliar with the term “modding”, it’s simply a slang term used to refer to any modifications made to a product that alter that product from the original manufacturer’s intended design. In most cases, mine included, the intention behind the modifications is to improve the original product in some fashion.
My plan with this blog is to document, in great detail, the various thought processes that go into modifying a vehicle, and provide both textual (instructions) and graphical (photos) content to allow others to follow suit, should they choose to do so. It will also serve as a historical reference, allowing me to look back months or years from now on past projects, reliving moments both sweet and sour. Hopefully, anyone stopping by will benefit from my experiences, both good and bad. But if not, I’m still thoroughly enjoying the process so it’s still a win-win in my book. Please fee free to leave feedback if you have something you’d like to share that’s related to the content of this blog.