Expeditionr

Okay, so maybe the term “bulletproof” is a slight exaggeration. But sometimes it’s the small things in life that seem to have the largest impact. In the case of Ricochet’s lower control arm (LCA) skids for the FJ Cruiser, nothing could be truer. Like their name implies, Ricochet’s assortment of skid plates offer great deflection through light-weight protection. I originally purchased these skids back in November of 2009 and I’ve been running the same set since installation. They have taken a significant beating since they were installed and they have the scars to show for it. But despite the harsh environments they’ve witnessed, these skids continue to provide the same great protection they offered when they were first installed.

For the die-hard rock-crawling fanatics out there, I should point out that these skids, like most of Ricochet’s products for the FJ, are comprised entirely of aluminum. Some of the most popular skid plate vendors out there will tell you that when it comes to underbelly protection, nothing beats steel. And from my own experience, I’d have to agree. Steel is stronger, more pliable, and will slide off rocks and other hard surfaces much easier than an aluminum skid. From a material standpoint, aluminum tends to be more brittle than steel and is more prone to sticking on rocks than sliding. The malleability of steel makes it a popular choice for wheels, skids and other parts used in the off-roading arena, because these parts can be bent back into shape when struck and warped by obstacles.

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For those quick trips to the trail where you plan to return in a matter of hours, it is probably a safe bet to limit on-board recovery gear to the bare essentials. The story changes, however, when these two-hour trips become multi-day excursions. For longer trips or expeditions into areas devoid of the basic support elements, it’s always a good idea to plan ahead and include additional gear for those unexpected events. As someone who hedges on the side of safety, I tend to carry more gear than I expect to use, but I’d rather “have it and not need it, than need it and not have it”, as the saying goes. But there are penalties to pay for this peace of mind – penalties paid in the form of increased weight and reduced storage space.

One of the best solutions for on-board storage in the FJ Cruiser is provided by a company called Springtail Solutions. I won’t go into too much detail here since I posted a complete review of their storage racks several months ago. Suffice it to say, their rear door storage rack is a life-saver when it comes to the wide assortment of smaller items that I require for longer trips. These racks, and the optional MOLLE bags that attach to them, have no problems supporting the weight requirements for items such as small tools, various camping supplies, and a well-rounded first aid kit. But by the time you add two of these racks, loaded with all the accompanying gear, to the FJ Cruiser’s rear door, the strain becomes somewhat noticeable. The weight of the internal gear, combined with the spare tire and wheel mounted on the outside of the door, is a bit more than the stock hinges can handle. This is especially true for those folks who have upgraded their tires and wheels to larger, heavier models, increasing the outside weight dramatically in some cases.

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I spent the better part of three years searching for an aftermarket wheel that not only looked good cosmetically but was designed to meet the rigors of off-road conditions. I’m not sure why, but I’ve always been very picky when it comes to the style of a wheel. Generally speaking it takes a lot to impress me since I find many designs to be unappealing for one reason or another. As such, you can imagine my elation when I first laid eyes on the Rock Monster, a wheel that not only looked good, but was specifically designed with rugged conditions in mind. Hutchinson Industries, the company behind the Rock Monster series wheels, has been manufacturing heavy-duty aluminum beadlock and run-flat wheels for the U.S. military for more than two decades. Their product lines are specifically targeted towards emergency recovery and military support vehicles in the field.  These wheels have undergone extensive testing and have proven themselves again and again under rather extreme field conditions. Suffice it to say, they are designed to withstand some serious punishment.

Unlike a traditional one-piece wheel, the Rock Monster is a split-rim design where the outer facial portion of the wheel is removable. This two-piece design enables Hutchinson’s proprietary beadlock ring to be installed prior to wheel assembly. Once the beadlock is in place, the wheel is assembled, effectively pinching both the inner and outer tire beads between the respective rims of the wheel. This method for beadlocking is not only high effective, it’s also extremely safe. So safe, in fact, that Hutchinson Rock Monsters are the only beadlock wheel that has been approved by the department of transportation (DOT). Because Hutchinson holds military contracts, they are held to higher standards than traditional wheel manufacturers. As a result, these wheels are produced with extremely tight tolerances. They offer two different sizes of beadlock rings so you’ll need to know what tire you plan to use before ordering, to make sure you get the right size beadlock.

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As the ratio of off-pavement to on- tips in favor of the dirt path, I’ve found myself in need of a slightly more aggressive tire. For a daily commuter and general off-road use, the Nitto Terra Grappler is a great all-around choice. I ran this tire for roughly 40k miles, wearing the tread to approximately 50 percent of its original depth. For those less familiar with Nitto’s tire line, the Terra Grappler is Nitto’s answer to the all-terrain, and a great answer at that. The Grapplers ran relatively quiet, emitting a slightly higher tone than the BFGoodrich T/A KOs they replaced. As the miles accumulated on these tires, the noise levels did increase, but not disturbingly so. The tires performed admirably through light mud and rock but in heavier conditions, especially after the tread began to wear, they exhibited a noticeable loss in traction. This became even more apparent during a recent snow storm that left us trapped in almost four feet of drift. Since performance has always been a key component in building the FJ, I decided it was time for an upgrade.

For a lot of folks, selecting the next set of tires for your vehicle is as simple as replacing the existing set with a new set of the same brand. This is one of the primary reasons why opinions on “the best tire” are so limited. It’s commonplace for consumers to stick to a single brand/model of tire for the lifetime of their vehicle – the theory being that if it works, keep using it. This is the primary reason why I ran BFGoodrich all-terrains for so many years. It was a good all-purpose tire that suited my needs very well in most scenarios. But based on price as well as the reviews provided for the Nitto Terra Grapplers, I took a chance at the time, and switched brands to try something new. And I’m glad I did. I definitely preferred the Nitto all-terrains over BFG’s offering. Not to say it was a better tire but simply that I preferred the look and performance of the Nitto design. Since all-terrains had proven repeatedly that they lacked the necessary traction to get through the tougher obstacles, I decided to try something a bit more extreme this go-around, opting for a mud-terrain tire instead.

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The mid-Atlantic region recently experienced several rather severe snow storms which left us with with more than four feet of accumulated snowfall in less than a week.  Because of the road and parking lot conditions, many businesses remained closed during that week, to include my current work location.  As a result of these closures, I had some free time on my hands and decided it would be a great opportunity to test out the FJ’s sure-footedness in some seriously heavy snow and ice conditions.  The detailed results of that testing can be found in this post, but the bottom line of my initial tests showed that the combination of long, flat skid plates and Nitto Terra Grappler tires just didn’t perform all that well in deep, wet, heavy snow.

Realizing that I required a better solution to this problem, my next thought headed to snow chains. As I mentioned in the previous traction-related article, the use of studded tires in Maryland is prohibited. Using snow chains during inclement weather, however, is perfectly legal. Since I didn’t currently own a set of chains, I began searching the Internet, in hopes of finding a set of chains that not only fit my over-sized tires, but ones that were sturdy enough to endure deep snow and mud conditions. My research led me to the “Grip 4×4″ chains, manufactured by a German company known as RUD.  Among other positive reviews, these chains were personally recommended by Bill Burke, an internationally known and well-respected off-roading spokesman and trainer. Based on these reviews and recommendations, I decided to give them a shot. For my current tire size, a 295/70R17 Nitto Terra Grappler, I ordered one set of model number 2533, the largest size offered in the Grip 4×4 series.

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One of the next requirements on my list was to find an ideal solution for mobile (portable) air provision. Although portable air can be used in a number of different scenarios, there are two primary uses in an expeditionary-type vehicle, running pneumatic air tools and refilling the vehicle’s tires.

Off-roading adventures tend to be a bit more demanding on a vehicle and as such, the potential for damage is much more likely.  In the event that vehicle trail repairs are required, a portable air solution can be used to power a number of specialized air tools such as an impact wrench or grinder.  This can make a huge difference in the amount time and effort required to get a vehicle back on the trail in serviceable condition.  Using air tools on the trail does have its drawbacks, however.  It all depends on the individual tool, but some of them tend to be quite greedy when it comes to air flow.  Be sure and check the cubic feet per minute (CFM) rating of any tool prior to purchasing to ensure it’s compatible with your portable air solution’s maximum supply of pressure and flow.

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As a dedicated BFGoodrich tire guy for almost ten years, I was surprised to see such a loyal following in the FJ forums for Nitto brand tires, specifically their all-terrain series tire known as the Terra Grappler. The positive feedback for this tire and rating for its performance under the FJ was so overwhelming that I decided to take a chance and branch away from BFG. With the new rear suspension on the way, I decided nothing would complement it better than a new set of shoes. Plus, with the suspension raised three inches higher than stock, the original tire size was going to look somewhat dwarfish. So I decided to upgrade the tire size in the process. After calling around to various tire shops, I finally got a smokin’ deal on five brand new Nitto Terra Grapplers in a size of 295/70R17 and an appointment to get them installed.  For those who may have missed my previous post, I had recently ordered the remaining pieces of a Stage One suspension from Icon Vehicle Dynamics.  So two new springs and shocks, five new tires and one alignment later, I was driving home in a lifted, but very smooth-riding FJ Cruiser.

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One of the more prominent issues I noticed early on when driving the FJ Cruiser was that any stops other than those that were completely controlled (slow and steady), resulted in noticeable nose diving. I was also interested in eliminating the forward rake as a result of the front suspension being positioned much lower than the rear. I’d like to point out that I initially went with stock size BFGoodrich tires in order to maintain some semblance of mileage and avoid having to immediately lift the FJ to accommodate a larger size tire. But after almost a year of driving and nose diving, I decided to finally fix the problem and upgrade some parts in the process.

Based on a good past experience as well as overly-positive input from FJ Cruiser forum members, my first decision was to upgrade my front suspension using 2.5″ racing coil-overs manufactured by Donahoe Racing (DR). It should be noted that Donahoe Racing has since been sold to Icon Vehicle Dynamics (IVD) or Icon as they have now become known in the forums. Icon’s engineering and design of the products is identical to the original product and their reputation for producing quality parts has become very well established in a very short period of time. Even though my first revision coil-overs were DR, for the sake of this post and any future posts, I’ll be referring to the company as Icon, Icon Vehicle Dynamics or IVD since I’m sure anyone looking for this product will want to reference the current company rather than the previous manufacturer.

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Even though I got the jump on a few luxury upgrades right out of the box, the only real necessity in terms of upgrades were the all-terrain tires. I would not consider this particular purchase to be a luxury since the stock Dunlop series tires supplied by Toyota were one of the worst options available. Toyota did a great job of designing the FJ Cruiser, but the stock tire options offered in the first model year were of really poor quality. My only explanation is that someone higher up decided it would be cheaper to throw an inexpensive set of tires on since most owners would end up replacing them shortly after driving the FJ off the lot. And if that’s the case, they were probably right.

Thankfully, the new models now come with decent options for tires, offering either BFGoodrich Rugged Terrain or All-Terrain series tires. This is a definite bonus to new owners since they’re getting a decent tread pattern right off the bat. But in my case, in early 2007, Dunlops were all the rage. And they were gone as quickly as I could get my hands on a replacement set.

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