Expeditionr

As I head into year five with my favorite mechanical buddy, I am proud to announce that I have officially achieved my goal of bringing this site’s textual content and photos up to the FJ’s current status. I’ve scoured through nearly all of our photographs and can now confirm that I’ve completed documentation on all of the major modifications. There are still a few minor modifications, however, that have remained in hiding thus far. The main reason I have not yet addressed these items is that no one single mod was worthy of an entire article. But rather than just skip these upgrades entirely, I’ve decided to compile them all together into a single mini-mod article. Although a few of the below-mentioned items fall into the pricier category, most of these upgrades are either do-it-yourself type mods and/or modifications that fall into the quick and cheap category. In the end, whether your mods are major or minor in nature, it is the combination of the alterations that makes each person’s vehicle their own. So without further delay, here are a few of mine.

Read the rest of this entry »

Okay, so maybe the term “bulletproof” is a slight exaggeration. But sometimes it’s the small things in life that seem to have the largest impact. In the case of Ricochet’s lower control arm (LCA) skids for the FJ Cruiser, nothing could be truer. Like their name implies, Ricochet’s assortment of skid plates offer great deflection through light-weight protection. I originally purchased these skids back in November of 2009 and I’ve been running the same set since installation. They have taken a significant beating since they were installed and they have the scars to show for it. But despite the harsh environments they’ve witnessed, these skids continue to provide the same great protection they offered when they were first installed.

For the die-hard rock-crawling fanatics out there, I should point out that these skids, like most of Ricochet’s products for the FJ, are comprised entirely of aluminum. Some of the most popular skid plate vendors out there will tell you that when it comes to underbelly protection, nothing beats steel. And from my own experience, I’d have to agree. Steel is stronger, more pliable, and will slide off rocks and other hard surfaces much easier than an aluminum skid. From a material standpoint, aluminum tends to be more brittle than steel and is more prone to sticking on rocks than sliding. The malleability of steel makes it a popular choice for wheels, skids and other parts used in the off-roading arena, because these parts can be bent back into shape when struck and warped by obstacles.

Read the rest of this entry »

This article is actually part three in a series involving electrical upgrades to your FJ Cruiser. For those interested in adding a second battery to your FJ Cruiser, I suggest checking out part one, which details the installation of a Dirty Parts dual battery system. The second part provides detailed instructions and photos on how to add an auxiliary fuse panel to your FJ. The current article makes up part three in the series, and will cover the addition of 12-volt outlets to your FJ. In its stock configuration, the FJ Cruiser only provides its passengers with a single 12v outlet. The addition of more outlets gives passengers the ability to plug in extra accessories such as phones and portable media devices.

I spent more than a reasonable amount of time researching and experimenting in order to determine the best location for aftermarket outlets. It sounds a little strange I suppose, but any mod that requires drilling or otherwise modifying the FJ’s stock configuration, normally leaves me to pause a bit. For those keeping up with my previous articles, you’ll note that I prefer to keep modifications as close to stock, in appearance, as possible. It’s about blending in and avoiding the “sore thumb” syndrome. Luckily, there were quite a few folks who paved the road before me, so I was able to view photos of outlets installed in a variety of different locations within the FJ before I began my own 12v installation. When all was said and done, I came up with a perfect outlet location for my needs – the rear vertical face of the center console.

Read the rest of this entry »

I’m currently working on another update to the electrical system and hope to have the article up soon. In the mean time, I thought you all might enjoy a few videos from various excursions over the last few years. These are not professionally shot by any means, but a few friends were kind enough to hang back and take some shots while we played, so I’m more than happy with the results. Over the last couple of years, I’ve discovered that one of the biggest challenges to writing articles is capturing events as they transpire. Whether the format is audio, video or still photograph, and extra pair of hands is usually required to ensure the time line of events is properly tracked.

In the case of installation, it becomes rather a nuisance to have to stop at every step in order to detail progress after the fact. So much of the time, my photographs only tell part of the story. When I have the privilege of participating in off-road events, event capturing will oftentimes translate to standing in the bushes, hanging from tree limbs, or sinking knee-deep in the mud if necessary, in order to do the shots justice. It also means hanging back from the group while everyone else gets to play. For those of you who are willing to go this extra mile, I extend my whole-hearted thanks. Without folks like you, I’d be left with only memories of events past.

Read the rest of this entry »

One of the more common complaints heard in reference to driving an FJ Cruiser is the lack of visibility from within the cabin. Sadly, many test drivers move on to purchase alternate platforms because of this very issue, never getting to experience all those other features that make the FJ Cruiser great. Admittedly, the pillars in the FJ are rather sizable. But the side visibility problem is easily eliminated with two $3 convex mirrors, and rearward visibility can also be somewhat resolved by selecting Toyota’s optional backup sensors or camera package. With these solutions in place, the average daily driver and commuter should not have any problems safely navigating most paved suburban streets. Mountain trails, muddy ravines and boulder-strewn rock gardens are a separate issue, however.

When venturing off-pavement, visibility becomes a key factor in determining the path your vehicle will travel to reach its destination. Although I believe Toyota did an outstanding job designing the FJ Cruiser in general, the height of the stock doors is simply not conducive to good visibility on the trail. One option would be to remove the stock doors altogether but this option leaves the front passengers somewhat vulnerable to branches and other flying debris and is actually illegal in some states for safety reasons. So the logical solution to this problem is to replace the stock doors with an aftermarket alternative – one that improves the view from the driver’s seat but still offers some amount of safety and protection. On that note, I’d like to introduce you to Metal Tech’s tube door for the FJ Cruiser.

Read the rest of this entry »

For those quick trips to the trail where you plan to return in a matter of hours, it is probably a safe bet to limit on-board recovery gear to the bare essentials. The story changes, however, when these two-hour trips become multi-day excursions. For longer trips or expeditions into areas devoid of the basic support elements, it’s always a good idea to plan ahead and include additional gear for those unexpected events. As someone who hedges on the side of safety, I tend to carry more gear than I expect to use, but I’d rather “have it and not need it, than need it and not have it”, as the saying goes. But there are penalties to pay for this peace of mind – penalties paid in the form of increased weight and reduced storage space.

One of the best solutions for on-board storage in the FJ Cruiser is provided by a company called Springtail Solutions. I won’t go into too much detail here since I posted a complete review of their storage racks several months ago. Suffice it to say, their rear door storage rack is a life-saver when it comes to the wide assortment of smaller items that I require for longer trips. These racks, and the optional MOLLE bags that attach to them, have no problems supporting the weight requirements for items such as small tools, various camping supplies, and a well-rounded first aid kit. But by the time you add two of these racks, loaded with all the accompanying gear, to the FJ Cruiser’s rear door, the strain becomes somewhat noticeable. The weight of the internal gear, combined with the spare tire and wheel mounted on the outside of the door, is a bit more than the stock hinges can handle. This is especially true for those folks who have upgraded their tires and wheels to larger, heavier models, increasing the outside weight dramatically in some cases.

Read the rest of this entry »

I spent the better part of three years searching for an aftermarket wheel that not only looked good cosmetically but was designed to meet the rigors of off-road conditions. I’m not sure why, but I’ve always been very picky when it comes to the style of a wheel. Generally speaking it takes a lot to impress me since I find many designs to be unappealing for one reason or another. As such, you can imagine my elation when I first laid eyes on the Rock Monster, a wheel that not only looked good, but was specifically designed with rugged conditions in mind. Hutchinson Industries, the company behind the Rock Monster series wheels, has been manufacturing heavy-duty aluminum beadlock and run-flat wheels for the U.S. military for more than two decades. Their product lines are specifically targeted towards emergency recovery and military support vehicles in the field.  These wheels have undergone extensive testing and have proven themselves again and again under rather extreme field conditions. Suffice it to say, they are designed to withstand some serious punishment.

Unlike a traditional one-piece wheel, the Rock Monster is a split-rim design where the outer facial portion of the wheel is removable. This two-piece design enables Hutchinson’s proprietary beadlock ring to be installed prior to wheel assembly. Once the beadlock is in place, the wheel is assembled, effectively pinching both the inner and outer tire beads between the respective rims of the wheel. This method for beadlocking is not only high effective, it’s also extremely safe. So safe, in fact, that Hutchinson Rock Monsters are the only beadlock wheel that has been approved by the department of transportation (DOT). Because Hutchinson holds military contracts, they are held to higher standards than traditional wheel manufacturers. As a result, these wheels are produced with extremely tight tolerances. They offer two different sizes of beadlock rings so you’ll need to know what tire you plan to use before ordering, to make sure you get the right size beadlock.

Read the rest of this entry »

When it comes to modifying the FJ my goal has always been to achieve increased capability without negatively impacting vehicle performance. There’s no doubt that a vehicle designed for hardcore off-roading is going to witness its share of bruises. And the greater the number of modifications, the greater the chances that the stock integrity will be affected. My FJ Cruiser began its life as a daily commuter that saw occasional off-road use. Over the last four years of ownership, the scales have definitely tipped in favor of off-roading. It’s still my daily commuter, but my upgrade priorities now lean towards off-road conditions, rather than worrying so much about what kind of mileage I can achieve. To that end, it’s time to roll back the clock once again, to retroactively discuss one of the best possible modifications available for FJ Cruiser owners.

October of 2009 was a great month for my FJ Cruiser, and probably one of the most significant in terms of upgrades. I had spent the previous month or so analyzing my FJ’s performance characteristics in great detail in an effort to determine my next upgrade path. One of the immediate drawbacks to note was performance on inclines. Although the FJ comes stock with a 2.56:1 transfer case gear ratio, the gearing even in LOW/LOW leaves a lot to be desired when it comes to steep hills. Extremely rocky terrain can also prove frustrating since drivers can find themselves in constant “brake” mode, where their foot never leaves the pedal. On flat terrain, riding the brakes can indeed be an effective method for controlling forward momentum. But on inclines where the surface is loose or slippery, hitting the brakes can lead to disastrous results. The question is, what can FJ owners do to improve this situation?

Read the rest of this entry »

This is technically part two of a series of articles on upgrading your FJ Cruiser’s electrical system. Part one discusses the addition of a second deep-cycle battery to support additional fuse panels and other accessories. The main idea behind the second battery system is to isolate all the aftermarket accessories as much as possible from the stock wiring. In addition, a deep-cycle battery is much better equipped to deal with low-draw accessories such as a fridge because it will drain much slower than a traditional starting battery. Overall, if you plan on running more than a few minor electrical accessories, a secondary battery system is highly recommended. However, even if you are sticking with the factory battery setup, the general concepts of this article should still apply.

In my case, since I already have an auxiliary battery in place, I’ll be integrating this new fuse panel into the secondary system. Preparations and requirements for adding a fuse panel may vary from application to application. A lot of the details depend on how much amperage you plan to draw. Any large-draw accessories, such as off-road lights, will end up using a separate system that ties more directly to the battery using a series of relays and switches. The intent behind the fuse panel is to support a large assortment of low-power accessories like music and movie players, cellular phones, and portable GPS devices.

Read the rest of this entry »

As the ratio of off-pavement to on- tips in favor of the dirt path, I’ve found myself in need of a slightly more aggressive tire. For a daily commuter and general off-road use, the Nitto Terra Grappler is a great all-around choice. I ran this tire for roughly 40k miles, wearing the tread to approximately 50 percent of its original depth. For those less familiar with Nitto’s tire line, the Terra Grappler is Nitto’s answer to the all-terrain, and a great answer at that. The Grapplers ran relatively quiet, emitting a slightly higher tone than the BFGoodrich T/A KOs they replaced. As the miles accumulated on these tires, the noise levels did increase, but not disturbingly so. The tires performed admirably through light mud and rock but in heavier conditions, especially after the tread began to wear, they exhibited a noticeable loss in traction. This became even more apparent during a recent snow storm that left us trapped in almost four feet of drift. Since performance has always been a key component in building the FJ, I decided it was time for an upgrade.

For a lot of folks, selecting the next set of tires for your vehicle is as simple as replacing the existing set with a new set of the same brand. This is one of the primary reasons why opinions on “the best tire” are so limited. It’s commonplace for consumers to stick to a single brand/model of tire for the lifetime of their vehicle – the theory being that if it works, keep using it. This is the primary reason why I ran BFGoodrich all-terrains for so many years. It was a good all-purpose tire that suited my needs very well in most scenarios. But based on price as well as the reviews provided for the Nitto Terra Grapplers, I took a chance at the time, and switched brands to try something new. And I’m glad I did. I definitely preferred the Nitto all-terrains over BFG’s offering. Not to say it was a better tire but simply that I preferred the look and performance of the Nitto design. Since all-terrains had proven repeatedly that they lacked the necessary traction to get through the tougher obstacles, I decided to try something a bit more extreme this go-around, opting for a mud-terrain tire instead.

Read the rest of this entry »